Services

Hardware, software, and controls engineering for battery systems from concept to production.

Battery pack engineering

Cell-to-system design for EV, BESS, and industrial applications.

  • Cell chemistry selection and sourcing support
  • Module and pack mechanical design
  • Thermal management and CFD correlation
  • HV busbar, insulation, and HVIL design
  • Pack integration with vehicle or container BESS
BMS hardware & firmware

Battery management systems that balance performance, safety, and cost.

  • AFE selection and architecture
  • SOC, SOH, and SOP estimation algorithms
  • Active and passive cell balancing
  • Contactor sequencing and precharge logic
  • Diagnostics, DTCs, and service tooling
Power electronics & control

Power conversion and control loops for storage and traction systems.

  • Inverter and converter topology selection
  • Gate drive, protection, and magnetics design
  • Current and voltage control firmware
  • Grid-forming and grid-following controls
  • EMC pre-compliance and mitigation
System design & simulation

Architecture and model-based design for battery and supercapacitor systems.

  • System architecture and requirement flow-down
  • Model-based design in MATLAB/Simulink
  • Electrical, thermal, and aging simulation
  • Control strategy design and co-simulation
  • Performance and sizing trade studies
Functional safety & compliance

Safety engineering aligned with industry standards and customer processes.

  • ISO 26262 and IEC 61508 concept and system phases
  • HARA, FMEA, and FTA support
  • UN 38.3, UL 1973, and IEC 62619 guidance
  • Safety case documentation and evidence
  • Supplier and audit support
Validation & testing

Test strategies that de-risk programs before production.

  • HIL/SIL and battery cyclers
  • Environmental and vibration test planning
  • Test automation and data pipelines
  • Production end-of-line fixture design
  • Field issue analysis and corrective action
System integration

Bringing battery, power, control, and software together.

  • Vehicle and BESS integration support
  • Communication and diagnostics setup
  • Commissioning and first-article builds
  • Remote and on-site technical support
  • Documentation and training handover
Technical consulting

Advisory support for critical decisions and problem solving.

  • Technology roadmap and platform strategy
  • Supplier evaluation and due diligence
  • Root cause analysis and failure investigation
  • Performance benchmarking and optimization
  • IP and patent technical support

Need a custom scope?

We tailor engagements to fit your program size, timeline, and risk profile.